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Robotics LOTO Gap Analysis Mapped to the Sub-Clauses OSHA Actually Cites

Walking your floor with a structured framework, not a checklist. Every gap we find gets mapped to the specific sub-clause of 1910.147 and the relevant clause of ANSI R15.06. You leave with a written report and a prioritized fix list. Whether you engage further is your call.

On-Site Walkthrough Sub-Clause Mapped Prioritized Fix List Free

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What We Look At

The Gaps an OSHA Compliance Officer Would Find on Your Floor

The walkthrough mirrors the way an inspection actually unfolds. We start at the cell perimeter and work inward. Every observation gets logged against the specific sub-clause of 1910.147 it would be cited under and the relevant clause of ANSI R15.06.

1910.147(c)(4) — written, machine-specific procedures for every cell
1910.147(c)(6) — documented annual procedure review on file
1910.147(c)(7) — authorized employee training current and documented
1910.147(d) — isolation devices on the floor and properly applied
1910.147(e) — release from lockout sequence followed
ANSI R15.06 — safeguarded perimeter, interlock function, access control
Point-of-use signage — placards present, legible, and matched to procedure

The Deliverable

A written report you can hand to your director, your corporate EHS team, or your insurance carrier. Plain language. Prioritized. No filler.

Executive summary in two pages
Cell-by-cell findings table
Sub-clause citation reference for each gap
Prioritized fix list (critical, near-term, planned)
Rough scoping for each fix category
Photos of representative gaps with annotations

Get Your Floor Assessed

Process

How a Walkthrough Actually Goes

1. Pre-Visit Briefing

Quick call to understand your floor: how many cells, integrator history, recent OSHA activity, what is prompting the assessment. Fifteen minutes, free, no commitment.

2. On-Site Walkthrough

Half-day to full-day on-site, depending on cell count. We walk every cell with your maintenance lead. Findings get logged in real time. You see what we see.

3. Written Report

Report delivered within one week. Executive summary, cell-by-cell findings, prioritized fix list, sub-clause citations. Ready to share internally.

4. Optional Engagement

If you want help closing the gaps, we scope the work. If you want to take the report and run it internally, that is fine too. The walkthrough is free either way.

FAQ

What Manufacturers Ask About Gap Analysis

Is the walkthrough really free?

Yes. Pre-visit briefing, on-site walkthrough, and written report are all free. No commitment, no fine print, no scope creep. The walkthrough is how we get to know your floor and how you get to know us. If you want to engage further afterward, we scope it. If not, you keep the report.

How long does it take?

For a typical facility with five to fifteen robot cells, the on-site walkthrough is half a day to a full day. Larger multi-cell, multi-line facilities take proportionally longer. Written report follows within one week.

Do you sign an NDA?

Yes, on request. Most facilities want one before we walk the floor. Standard mutual NDA, fast turnaround.

What if we just had an OSHA inspection and need to clear findings?

Tell us in the pre-visit briefing. We move fast for facilities with active findings, an abatement deadline, or a follow-up inspection on the calendar. Walkthrough can usually happen within the same week.